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Product Description

The Kahuna Outfitters DIY Aluminum Wagon Starter Kit gives you the running gear to build your own custom aluminum wagon: front and rear undercarriages, a full front turning assembly, a 36" "T" pull handle, 10" 4-ply tires, and stainless steel hardware. You supply the wagon bed or deck and build it to any size and shape. Kit weight 27 lbs; tires rated 300 lbs each.

  • Build it your way — Make a wagon in the size and shape your job calls for; bed/deck material is not included.
  • Heavy-duty aluminum undercarriages — Front and rear undercarriages, each 26" wide, with pre-drilled mounting holes.
  • Full front turning assembly — Pre-assembled 3/4" solid aluminum axles for smooth steering.
  • 10" 4-ply pneumatic tires — 300 lb load capacity per tire; for turf, pavement, rocks, and rough terrain.
  • Flat-free tire option — Choose standard pneumatic or upgrade to 10" flat-free tires.
  • 36" aluminum "T" pull handle — Commercial-grade square aluminum handle with a comfortable round grip.
  • Stainless steel hardware included — For attaching the handle, wheels, and undercarriages.
  • Rust-free and Made in the USA — Strong, lightweight aluminum components built for years of use.

You Supply the Deck

This is a starter kit, not a finished wagon. It covers the major components and hardware; you add a wagon bed or deck of your choice and bolt the undercarriages to it through the pre-drilled holes. It suits builders, fabricators, businesses, and anyone who wants a wagon sized to a specific job.

What's in the Box

  • Front aluminum undercarriage, 26" wide, with full turning assembly and pre-assembled 3/4" solid aluminum axles × 1
  • Rear aluminum undercarriage, 26" wide × 1
  • 10" 4-ply pneumatic tires (or 10" flat-free tires, if selected)
  • 36" aluminum "T" pull handle with round grip × 1
  • Stainless steel hardware for the handle, wheels, and undercarriages
  • Wagon bed/deck: not included

Specifications

Category Specification Details
Kit Type Build DIY starter kit; wagon bed/deck not included
Undercarriages Quantity 2 (front and rear)
Width 26" each
Mounting Pre-drilled mounting holes
Steering Front Assembly Full turning assembly
Axles Pre-assembled 3/4" solid aluminum
Tires Standard 10" 4-ply pneumatic
Upgrade 10" flat-free
Load Capacity 300 lbs per tire
Handle Type 36" aluminum "T" pull handle
Material Commercial-grade square aluminum with round grip
Hardware Included Stainless steel, for handle, wheels, and undercarriages
Weight Kit Weight 27 lbs
Shipping Weight 40 lbs
Origin Made In USA

Before You Buy — What You Should Know

Shipping: Ships free to the contiguous United States. Contact our team for estimated delivery timelines before ordering.

Warranty: Lifetime guarantee from Alumacart against defects in materials and workmanship on the Alumacart-made components in the kit. Tires and other parts not made by Alumacart are not covered, and neither is damage from normal wear and tear, misuse, abuse, or modification.

Price & savings: No sales tax on any order, and we'll match any competitor's price.

Who It's For: Builders, fabricators, businesses, and DIYers who want a custom aluminum wagon for turf, pavement, and rough ground and are ready to supply their own deck. For a beach build with balloon sand tires, see the DIY Aluminum Beach Wagon Starter Kit; for a ready-to-use wagon, see the Classic Large Pull Wagon.

Support: Our team can help with tire choice, what the kit includes, and planning your deck size. We've done the research. You make the decision.

FAQs

Does the kit include the wagon bed?
No. The wagon bed/deck material is not included, so you can build the size and shape you want.

What tires come with it?
10" 4-ply pneumatic tires as standard, rated 300 lbs each. You can upgrade to 10" flat-free tires.

You May Also Like

Compare Kahuna DIY Wagon Kits

Specification DIY Wagon Kit DIY Beach Wagon Kit
Price $395.99–$449.99 $529.99–$559.99
Best For Building a custom utility wagon Building a custom beach or fishing wagon
Bed Size Not included (build your own) Not included (build your own)
Load Capacity 300 lbs per tire —
Weight 27 lbs (kit) 36 lbs (kit)
Tires 10" pneumatic or 10" flat-free 11.8" balloon sand or 13" turf
Deck Not included Not included
Power — —

Not sure which model is right for you? Our specialists know every spec inside and out and can help you pick the right one. Call us at (855) 243-6425 — we'll also match any competitor's price and back your purchase with dedicated rep support.

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